2000KG/H Continuous Frozen French Fries Processing Line

large frozen french fries processing plant design of Taizy
large frozen french fries processing plant design of Taizy

The 2T/H quick-frozen French fries processing line is configured according to see customer’s demand. It mainly includes pre-washing machine, hoister, peeling machine, quick slicer, blanching machine, de-watering machine, continuous fryer, deoiling machine, quick freezing machine, etc. Of course, we will also provide our customers with auxiliary accessories.

Specification of small frozen French fries processing plant

NoEquipment name and pictureparametersQTYPower
1Lifting pre-washing machineLifting pre-washing machineRaw material potatoes through this elevator into the prewashing machine for cleaning and mud. The electrical appliances are the Schneider brand, the frequency converter is Japan Mitsubishi, and the motor speed is adjustable.
●Size 1800 * 1400 * 1500mm
●Output: 3000kg/h
10.75KW
2Pre-washing machinePre-washing machineAfter the potatoes are promoted, they enter the pre-washing machine, clean the soil on the surface of the potatoes after wool rolling and spraying, and enter the next process. The electrical appliances used in the machine are Schneider brand electrical appliances, frequency conversion speed regulating motor, frequency converter is Mitsubishi brand in Japan.
●Size 3400 * 900 * 1400mm
●Output: 3,000 kg/h
25.1KW
3HoisterHoisterLift is high quality pvc conveyor belt, frame is 50 * 50 * 2mm quality 304 stainless steel square pipe and stainless steel of 2mm stainless steel, stainless steel 316 bearing, motor is high quality copper wire adjustable speed motor, speed adjustable, converter is Japan Mitsubishi frequency converter, electric appliances are internationally famous brand Schneider brand.
●Size 2000 * 1400 * 1600mm
●Output: 3,000 kg/h
10.75KW/380V/50Hz
4Diamond sand peeling machineDiamond sand peeling machineAfter pre-washing, the potatoes enter the diamond roller peeler through the elevator and are thoroughly peeled by sand rollers and water spray. The number of sand rollers used is 12, and the bottom is equipped with a circulating filter water tank to save water effectively. The potatoes are automatically discharged through the spiral push, and the peeling time can be adjusted. The frame used is 50*50*2mm high quality 304 stainless steel square tube and 2mm stainless steel, the bearing is stainless steel 316 bearing, the motor used is high quality copper wire adjustable speed motor, the speed is adjustable, the inverter is Japanese Mitsubishi inverter, and the electric appliance is international famous brand Schneider brand.
●Size: 3400*900*1400
● Output: 3000kg/h
26.05KW
5Picking linePicking lineAfter the potatoes are peeled, they enter the machine and are picked by hand to see if there are any bad spots or unqualified potatoes or unwashed skins, so that they can be processed. This picking line adopts PVC high quality food grade conveyor belt, which is safe and hygienic and meets food requirements, the plate used is 304 high quality stainless steel, the motor is speed control motor, the speed of the conveyor belt is adjustable, the length is 5000*1000*950mm, the bearing seat is FL206 stainless steel bearing seat, the bottom corner material is 304 stainless steel, the height is adjustable.
● Output: 3000kg/h
1.5KW/380V/50Hz
6Waste delivery truckWaste delivery truckTwo material carts are placed on each side of the picking line so that the scrap can be easily put inside and then dumped after each shift. The materials are all 304 stainless steel.
●Size 600*400*500
1
7French fries machineFrench fries machineAfter picking, the qualified potatoes automatically enter the fries machine through the picking line and the fries machine completes the cutting work continuously.
●Size 900*850*900
●Weight 120kg
●Output 1000kg/hour
41.1KW
8HoisterHoisterThe lifting mesh belt used is stainless steel 304 mesh belt, mesh diameter 3mm, the frame used are 50*50*2mm high quality 304 stainless steel square tube and 2mm stainless steel, the bearing is stainless steel 316 bearing, the motor used is high quality copper wire adjustable speed motor, speed adjustable, inverter for Japan Mitsubishi inverter, electrical for the international famous brand Schneider.
●Overall size 1800*1000*1500mm
●Output: 3000kg/h
20.75KW/380V/50Hz
9Removing impurities machineRemoving impurities machineAfter the fries are cut, they are mentioned above the de-mixer with the elevator. By setting the distance gap between the hair roller and the hair roller, generally 4mm soft hair roller, the fries will go forward under the action of the hair roller, and the fries lower than 4mm will leak out from between the hair roller, and there is a catch box below, so as to achieve the purpose of screening. The material of hair roller is high quality nylon wire which meets the requirement of food.
●Size 2600*1000*1400
●Weight 380kg
●Output: 3000kg/h
11.5KW
10Rinsing machineRinsing machineThe qualified French fries from the de-mixing machine fall directly into the rinsing machine, through the bubble tumbling cleaning, so that the potato strip is tumbling state, fully wash the starch on the surface of the potato strip, etc., and has a second spray cleaning function with clean water, the motor of the bubble generating device is a domestic export motor – Zhucheng Kaiyuan motor, speed control motor, the mesh belt mesh hole is 5mm, the width of the mesh belt is 800mm
●Size: 6000x1600x1400mm
●Power: 80KW/ 380V/50Hz
●Capacity: 3000kg/h
180KW/ 380V/50Hz
11Blanching machineBlanching machineAfter rinsing, the potato fries enter the rinsing machine. The machine is electrically heated, the water temperature can be controlled, the material used is high quality 304 stainless steel, the bearing seat used is 304 stainless steel bearing seat, the width of the mesh belt is 800mm, the mesh hole is 3mm, the enzyme activity in the potato fries is stopped by this machine, the original fresh color of the potato fries is maintained, the softness of the cells is enhanced, and the water evaporation is facilitated, the mesh belt motor is a speed control motor, the thickness of the insulation layer is 70mm, the heat loss is effectively prevented, and the electrical components are Schneider brand.
External dimensions 8000x1600x1400mm
●Power 100KW/380V/50Hz
●Output: 2000kg/h
1100KW/380V/50Hz
12Vibratory water removal machineVibratory water removal machineAfter bleaching and scalding, the fries are transported to the top of the vibration water removal machine through the mesh belt, and the water on the surface is removed by high frequency vibration. The material used in this machine is 304 stainless steel, the thickness of the plate is 3mm, the frame square tube is 100505mm high quality 304 stainless steel square tube, the vibration motor is 0.25KW, the vibration amplitude is adjustable.
Working principle: Under the high frequency vibration of the vibration motor, the moisture of the potato strip exterior is fully removed, and the material moves forward into the air-drying line under the vibration state.
●Overall dimension: 1800*1500*1300mm
●Capacity: 3000kg/h
1
13Air-drying lineAir-drying lineAfter the fries are vibrated, they pass through the air-drying line to remove the moisture effectively and thoroughly. The air-drying line is made of high quality 304 stainless steel, frequency conversion speed control, mesh belt in the form of 6 flip a flat form, mesh belt width 1200mm, 16 fans, each 0.75KW, fan into the air using a dense hole filtration system, fan height adjustable, using bearings of high quality stainless steel bearings, its working principle is to cut the potato strip through the mesh belt transmission into, after repeatedly turning, in order to achieve the material Through the high pressure wind of the blower, the food will be cooled and the moisture on the surface of the potatoes will be dried. The wind nozzle is designed in the shape of a knife, which effectively improves the wind pressure and makes the moisture on the surface of the material be blown away in a short period of time to facilitate the subsequent process.
●The whole air-drying line size is 8000x1600x1600mm
●Output:3000kg/h
115kw/ 380V/50Hz
3 phase
14Stainless steel lifterStainless steel lifterMotor is speed control motor
●External dimensions: 2000x1500x1350mm
The material is high quality 304 stainless steel, and the bearing used is the joint venture stainless steel bearing.
●Capacity: 3000kg/h
10.75KW/ 380V/50Hz
15Frying machineFrying machineThe equipment adopts pure oil frying process, equipped with dynamic filtration system, in the working process to achieve automatic filtration slag, to ensure the quality of the frying oil, all 304 high-quality stainless steel production, the motor is 2.2KW frequency-controlled motor, three temperature control, mesh belt width of 1200mm, equipped with automatic lifting function, conducive to clean and sanitary, the use of double mesh belt conveyor food, the upper and lower mesh belt can be frequency-controlled speed, the oil temperature from room temperature to The temperature of the oil is adjustable from normal temperature to 300 degrees, equipped with electrical components of international famous brand Omron or Schneider. The machine is equipped with oiling inlet.
The working principle is: after the potato strips are blanched and air-dried, they are lifted by the elevator to the entrance of the fryer, the oil temperature is set to 185 degrees, the second section oil temperature is set to 160 degrees, the third section oil temperature is set to 120 degrees, after the potato strips are fried in the oil for about 1-2 minutes, they are output by the conveyor belt and enter the next step of the degreasing process. This fryer adopts electric heating.
●External size: 10000x1600x2400mm
●Capacity: 2000kg/h
1
16Oil filtering machineOil filtering machineWhen the equipment works, the oil inside the fryer first enters the coarse filter under the action of the pressure difference between inside and outside, and then enters the fine filter through the circulation pump, under the action of the fine filter paper, the oil will be filtered out of the ultra-fine particles in the oil, and the oil flowing out from the outlet is the oil that meets the requirements, and then connected to the fryer through the pipe to complete the dynamic filtration, thus completing the whole filtration process.1
17Fueling tankFueling tankThe oil filling tank is set up with heating device, and the oil to be added is first heated to a certain temperature through the heating pipe, and then sent to the inside of the fryer through the circulation pump to achieve the purpose of adding oil.1
18Vibratory oil removal machineVibratory oil removal machineThe material used is 304 stainless steel, the thickness of the plate is 3mm, the square tube of the frame are 100*50*5mm high quality 304 stainless steel square tube, the vibration motor is 0.25KW, the vibration amplitude is adjustable.
Working principle: Under the high frequency vibration of the vibration motor, the oil on the exterior of the potato strip is fully removed, and the material moves forward into the air-drying line under the vibration state.
●Overall dimension: 1800*1500*1300mm
1
19Air drying line (de-oiling)Air drying line (de-oiling)The air-drying line is made of high quality 304 stainless steel, speed-controlled motor, mesh belt in the form of 6 flips a flat form, mesh belt width 800mm, 16 fans, each 0.75KW, fan into the air using a dense hole filtration system, fan height adjustable, using bearings of high quality stainless steel bearings, its working principle is to fry the potato strips through the mesh belt transfer into, by repeatedly turning, in order to achieve the material of Through the high pressure wind of the blower, the food will be cooled and the oil on the surface of the potatoes will be dried. The wind nozzle is designed in the shape of a knife, which effectively improves the wind pressure, so that the oil on the surface of the material will be blown away in a short time to facilitate the subsequent process.
●The whole air-drying line size is 8000x1600x1600mm
●Output: 3000kg/h
115kw/ 380V/50Hz
3 phase
20HoisterHoisterStainless steel food-grade conveyor belt, safe and hygienic, in line with food requirements, the frame used are 50 * 50 * 2mm high-quality 304 stainless steel square tube and 2mm stainless steel, bearing stainless steel 316 bearings, the motor used for speed control motor.
●Overall size: 2000*1000*1600mm
●Capacity: 2000kg/h
10.75KW/380V/50Hz
21Laying out materials machineLaying out materials machineThe material used is 304 stainless steel, the thickness of the plate is 3mm, the square tube of the frame are 100*50*5mm high quality 304 stainless steel square tube, the vibration motor is 0.25KW, the vibration amplitude is adjustable.
Working principle: Under the high frequency vibration of the vibration motor, the potato strips are evenly distributed to the top of the quick-frozen mesh belt to prevent the potato strips from sticking together.
●Dimension: 2000*1500*2000mm
●Output: 2000kg/h
1
22Quick freezing machineQuick freezing machine
●Size: 21000*3000*3000mm
●Output: 2000kg
2
23Fully automatic packaging machineFully automatic packaging machine
●Size: 3500*2700*4500mm
●Output: 2000kg
2

This is the 2 ton frozen French fries processing line we configured for our customer. There are actually other configuration options for the 2 ton fries production line. Since each customer’s needs are different, we can configure the production line according to the customer needs, budget, factory size and other factors.

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