Semi-automatic frozen french fries production lines have been exported to dozens of countries for small and medium-sized frozen fry plants. With remarkable profits, the semi-automatic frozen fries lines with capacities of 50kg/h, 100kg/h, 200kg/h, 300kg/h, and 500kg/h are on hot sale now.
Related equipment details for making frozen french fries
|Potato washer and peeler||Capacity:200kg/h|
|Potato slicer||Capacity:600kg/h |
|Blanching machine||Capacity:100kg/h |
|Dewatering machine||Capacity:200kg/h |
|Frying machine||Capacity:100kg/h |
|De-oil machine||Capacity:200kg/h |
|Instant freezer||Volume:650LMin temperature:-45℃Inner size:1170*615*1019mmOuter size:1400*1142*1872|
Note: The parameters of all the above machines are only based on the configuration of a frozen fries production line with an output of 100kg/h. These machines actually have different models and output, we can match the most suitable machine for customers according to their actual needs.
Workflow process of the frozen fries making
The industrialized production of frozen french fries is becoming more and more popular in the international market. Many investors have gradually established their own frozen french fries processing plants, and large-scale production of frozen french fry has become a major market trend.
The main process of processing frozen french fries in the factory is: potato washing and peeling, potato cutting (size adjustable), potato strip blanching (80 ℃ -100 ℃), rapid dehydration, frying (160 ℃ -180 ℃), quick deoiling, quick freezing (-45 ℃), vacuum-packed frozen french fries.
Details about the semi-automatic frozen fries production line
1. Potato washing and peeling. For different kinds of potatoes, the machine can replace brushes of different hardness. It can quickly clean potatoes and peel them, and even polish the surface of potatoes.
2. Potato strips cutting. The working efficiency of the automatic potato strips cutting machine is very high, and the processing volume per hour can reach 600kg. The cutting size of potato strips can be adjusted by changing different cutting blades.
3. Potato strips blanching. The same equipment can be used for the blanching machine and frying machine in the semi-automatic fries processing line. The main purpose of blanching is to remove the excess starch on the surface of the potato strips and prevent their oxidation from blackening.
4. Dewatering. In order to save the frying time of french fries and improve the safety of frying work, the blanched potato strips should be dehydrated quickly. Similarly, the dehydrator and deoiler of the semi-automatic fries line are the same equipment.
5. Potato strips frying. The frying temperature of frozen french fries is about 160 ℃ -180 ℃, and the time is 40-60 seconds. Customers can set the frying temperature within this range according to their own potato types.
6. Fries deoiling. The main purpose of deoiling is to remove the excess oil on the surface of the french fries and ensure that the french fries have a good taste.
7. Quick freezing. The minimum temperature of the quick freezing cabinet can reach minus 45 degrees Celsius, which can quickly reach the frozen state of french fries. The frozen french fries can perfectly maintain its flavor and extend its shelf life.
8. Vacuum fries packaging. The frozen french fries will not stick to each other, so it is easy to pack them with a vacuum packaging machine. The packaged frozen french fries are easy to transport to various restaurants and fast-food restaurants.
Main difference between frozen french fries and fried french fries
The semi-automatic frozen french fries line is mainly based on the production of semi-finished frozen french fries. The main difference between frozen french fries and fresh french fries lies in the frying process.
When frying, at the same frying temperature (160-180 ℃), the frying time of frozen french fries is shorter, about 40-60 seconds, while the frying time of fresh french fries is about 5 minutes. In addition, the freshly fried french fries can be eaten after frying, while the frozen french fries need to be re-fried once to be eaten.
Advantages of the Taizy semi-automatic frozen french fries production line
1. Each single machine of the whole frozen french fries line is made of high-quality 304 stainless steel. It can not only ensure food hygiene, but also ensure that the machine has a long service life.
2. We can not only provide customers with the most cost-effective fries production equipment, but also provide customers with a complete set of solutions for fries production. For example, according to the customer’s potato types, plant area, investment budget, output requirements and other customized production lines that meet customer needs.
3. We can even do a complete market analysis and profit analysis for our customers for free so that customers can see the prospect of investing in frozen french fries processing.
4. No matter how large a quantity of frozen french fries processing plants customers need, fully or semi-automatic french fries production lines, we are fully capable of providing the corresponding production equipment.